The rising base shipper and the DIY industry


With the large number of heavy items that exist in DIY chains stores, a number of methods have been installed to try to mitigate the potential of customer injury such as muscular damage. One method is to employ large numbers of staff to assist in the moving and distribution of items that perhaps consist of large bags, heavy pots, paint tins, garden equipment etc on the store floor.
With a high percentage of the consumer in high street DIY chains is above 40 there is a great risk for the potential to causing injury or at the very least, lead to an uncomfortable shopping experience.

The spring loaded crates from Polymer logistics could provide a excellent method of providing a support for these customers in the way that it functions as a delivery system . As one item is removed from the crate, the next one replaces it due to the spring loaded mechanism built into the base of the crate. This method of delivery provides a potential to reduce the risk of back injury as it reduces the need to bend down to pick up the item. Instead the item is delivered to a level, which calls for minor movements to take the item and thus reduces strain.

Although shelving is a staple feature in many of our DIY stores, the need of assistance for many customers can cause an increase in the demands on staff time to assist. What’s more it could also essentially put customers of going to such a store, without someone to help.

With the ever growing demographic of older people taking up gardening and small DIY projects, the ever growing need for a robust system to mitigate against the risk of injury is greatly increased. however this small but important problem can in fact be reduced or even taken out of the equation by a number of minor changes at either end of the delivery cycle. as the product is exchanged to the customer for the first time, there is a apparent need there. When the product is being processed at
the check out there is a need for a product to assist there. When the product has left the store with the customer, a requirement is needed however the store is not obligated to do so. This could be seen as a opportunity to provide a level of service beyond the expectations of the consumer, and thus increase the loyalty to the brand in question. “They have done a favour for me, so I will do one for them by revisiting”. This is the quest of every chain that is actively pursuing customers in a competitive market.

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Need Pallets? Think Plastic

Plastic pallet design has witnessed tremendous leaps forward in recent years. Offering a wider choice than ever, the latest plastic pallets deliver a cleaner, safer and more robust alternative to conventional wooden pallets.

Plastic pallets offer advantages that include:

• 100% consistency of size and strength
• Around 10 times greater life than wooden pallets
• Far safer handling, without cuts or splinters
• A recyclable, environmentally friendly solution
• No issues of mould growth or dust contamination
• Can be deployed in hygienic areas
• Resistant to moisture, weak acids and alkalis
• Easy to clean
• A future investment

100% consistency of size and strength

While wooden pallets are susceptible to size and strength variation, plastic pallets ensure consistent dimensions and loading capacities because they are manufactured at high pressures in highly polished moulds.

Around 10 times greater life than wooden pallets

When deployed in closed loop distribution, under normal handling and loading conditions, it’s not unusual for plastic pallets to offer a life span in excess of a decade. That is 10 times beyond the life expectancy of an equivalent wooden pallet.
Far safer handling, without cuts or splinters
Because plastic pallets are free of nails and sharp, ragged edges, handling can take place without fear of cuts or splinters.

A recyclable, environmentally friendly solution

Wooden pallets provoke questions of sustainability and the threat to forestry. This has encouraged many users to exchange traditional wooden pallets for recyclable plastic alternatives that are themselves produced from recycled materials.

No issues of mould growth or dust contamination

Plastic pallet surfaces remain free of contaminants because there are no hidden pockets or areas where dirt and dust can accumulate. The ‘blue stain mould’ that appears commonly on new wooden pallets, especially in humid conditions, is ugly and unhygienic.

Can be deployed in hygienic areas

It is clearly unsuitable to expose hygienic areas and clean rooms to contamination from wooden pallets harbouring mould or dust. Our innovative Hygienic Pallets offer completely smooth, sealed surfaces, eliminating any potential for impurities to seek refuge in the structure of the pallet.

Resistant to moisture, weak acids and alkalis

No matter how harsh the operating conditions, plastic pallets will demonstrate zero moisture absorption. Typically, polyethylene and polypropylene pallets are both immune to weak acids and alkalis.

Easy to clean

It is possible to repeatedly steam clean or wash plastic pallets, thus eliminating any dust or spilt products that can build up on pallet surfaces over an extended timeframe.

A future investment

While plastic pallets initially cost more than their wooden counterparts, in closed loop service plastic pallets are perceived as assets. As a result, their cost should be depreciated over their working life. With this in mind, based on an average, medium use plastic pallet, the weekly cost can be as low as PSTG 0.05 (US Dollars 0.07).

As heating or cooling vents, outside traffic, o.

Convenience Summit 2016, 8th – 9th June


Image 1 (left): Polymer Logistics’ wood-effect Marketplace Display designed to enhance the appearance of fresh produce. Image 2 (right): The Crystal Clear freestanding display unit with pooled stackable trays from Polymer Logistics.

Polymer Logistics to present its range of cost-effective and fresh look merchandising solutions at Convenience Summit 2016

Exhibiting Marketplace Display with crates for uniform store appearance of fresh produce as well as Crystal Clear freestanding display units for chilled beverage

Polymer Logistics, a leading provider of retail-ready packaging (RRP) solutions, will exhibit its innovative and visually appealing solutions for the display of beverages, fresh produce and more at, held on the 8th and 9th June 2016 at the St. Pancras Renaissance Hotel, Euston Rd, London NW1 2AR. Summit’s attendees will discover how Polymer Logistics’ Marketplace Display system, as well as its range of Crystal Clear crates, can stimulate customer engagement while also providing significant supply chain cost savings versus single use packaging alternatives.

Selected by Tesco Group’s ‘One Stop’ shops, the Marketplace Display is a modular crates’ display system that can be quickly assembled and is designed to create a uniform store appearance. Thanks to its wood-effect look, it is now emerging as the new standard for retailers seeking to create an upscale fresh market look for stores. This conversion is well underway in the United States as Wal-Mart has mandated a shift for all of its produce crates to follow the lead of the Polymer Logistics wood grain evocative Marketplace crate – the company’s crates line for a distinctive “fresh from the field” appearance, in contrast to typical, industrial-looking crates. With the Marketplace crate, a perception of fresh and local produce can be created without compromising on the hygiene, cost and environmental benefits associated with reusable plastic containers.

Marketplace Display is designed for easy installation and relocation. No tools are needed for assembly thanks to its “snap locks” design, and the option of interlocking clips mean that adjacent columns can be locked in place for stability. The tilted plinth display provides easier reach to the back row of the crates for both staff and customers. Additionally, the closed design prevents items from falling into the stand, reducing the need to dismantle it for cleaning. The Marketplace Display is compatible with both 600×400 mm and half-size 400×300 mm Marketplace crates, as well as various other containers and cardboard.

Another innovation from Polymer Logistics, its Crystal Clear freestanding display units (FSDUs), offers a number of advantages in comparison to cardboard FSDUs. Besides providing a clear view of the products being merchandised, Crystal Clear delivers superior load bearing capacity. This feature makes them a preferred solution for heavier products such as beverages, shampoos, and lotions. Also noteworthy, Crystal Clear crates generate cost savings throughout the supply chain with regard to ease of handling, storage and order selection with the standard sized containers. Meanwhile, their sturdy construction helps minimise product damage. At retail, the one-touch merchandising of stock received in Crystal Clear trays allows for seamless and efficient replenishment of displays, significantly reducing stocking time. Conservatively, Crystal Clear offers up to a 50% saving versus traditional cardboard.


People to observe your presentation, provide a question

Polymer Logistics Delivers first wood grain RPC shipments into Walmart

RIVERSIDE, CA January 28, 2016: Three leading produce companies, Grimmway Enterprises, Inc., Pure Hothouse Foods, Inc. and Calavo Growers, Inc., shipped the first truckloads of product in new wood grain reusable plastic containers (RPCs) from Polymer Logistics to Walmart distribution centers this month. Classic Yam is also supporting the initiative by being the first sweet potato grower to ship in wood grain containers. The first product in the new RPCs is expected to arrive at Walmart stores this week.
“Polymer Logistics is the first packaging manufacturer to roll out the wood grain RPCs in the US, helping growers deliver on their fresh promise to Walmart and its shoppers by providing everything needed to transport fruits and vegetables from the field to the store in the best possible condition. With the arrival of the new RPCs at Walmart stores, we expect a significant sales lift as shoppers feel like they are at a country produce stand and buy more,” said Tony Mosco, North American Vice President of Sales at Polymer Logistics.

Robert Silveira, Owner & David Silveira, Son, Classic Yam, Inc

The wood grain RPC is a Polymer Logistics innovation that brings an upscale look to stores compared with traditional industrial-style containers. The ongoing deployment of these RPCs will provide a uniform merchandising look at the store level and has been a core focus for Polymer since the early Walmart supercenter trials of the solution around the Bentonville AR, area in 2015.
“After several months of working with suppliers on testing the wood grain RPC’s, their feedback is ensuring a smooth transition during the rollout. The Polymer Logistics wood grain RPC’s functionality is performing well through every point of the process, and the new look is bringing an immediate positive reaction from shoppers. We continue to work with major suppliers requesting wood grain RPCs in many categories, in addition to our commitment to supporting Walmart’s merchandising efforts while driving cost down and improvements throughout the supply chain,” stated Susie Cuevas, Account Manager – Walmart Account at Polymer Logistics.

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Polymer Logistics receives Golden Medal Innovation Award at Macfrut 2015 for its new “WOOD LOOK CRATE” that enhances retail store look and sales

Leading provider of retail-ready packaging solutions honoured at international fruit and vegetable expo in Italy


29th September 2015 – Polymer Logistics, a leading provider of retail-ready packaging (RRP) solutions, has been presented with a Golden Medal in the Innovation Awards held at the fruit and vegetable trade show, Macfrut 2015, in Rimini, Italy. Winning in the “Packaging and Material Packaging” category, the original design and manufacture of Polymer Logistics’ Wood Effect crate was recognised.

Macfrut, an international trade show with exhibitors representing the food and vegetable sector, has been running yearly in Italy since 1983. However, the Innovation Awards were launched for the first time at the event this year, which ran from 23rd-25th September. Focusing on environmental and economic sustainability, the Awards were dedicated to reviewing the most technically significant innovations in various categories from packaging and logistics to agriculture and cultivation.

The jury that awarded the Golden Medal to Polymer Logistics was composed of an expert panel of professionals from the food and vegetable sector and industry journalists. Having been announced as award winners at the start of Macfrut 2015, Polymer Logistics had the Golden Medal notification displayed on their stand whilst a formal ceremony took place on Friday 25th, the last day of the show, in which the Innovation Award was presented to Gian Paolo Mezzanotte, Polymer Italy country manager.

Polymer Logistics were also exhibiting its winning product, the Wood Effect crate, over the course of the show. Characterised by the innovative design and manufactured in PP, the plastic crate is foldable, stackable and fully recyclable. It is robust in order to protect perishable contents and improves logistical efficiency with its Active Lock feature so crates can be folded away for more ergonomic transportation and easier handling across the supply chain. Also, while benefiting from being a plastic crate and therefore a more sustainable and hygienic choice for food manufacturers, its wood-like appearance is appealing for a market-fresh impression on food aisles.

For further information on Polymer Logistics’ Wood Effect crate, please visit:

Plastic pallets: the top choice for fresh produce

Food hygiene concerns shift pallet purchasing trends as food manufacturers choose plastic

Composition of various exotic fruits isolated on white background

With a wider choice than ever in produce pallets, the move away from those produced from wood and towards plastic pallets is most evident. But what advantages can plastic pallets offer over their wooden counterparts?

They are certainly a cleaner, safer and more robust alternative, with some of the following qualities:

• More Hygienic – plastic pallets are made to be water-resistant and allow for high-pressure cleaning in between uses, minimising the risk of infestation, odour, dust, or mould growth.

• More Durable and Flexible – the optimal loading capabilities of plastic pallets keeps fresh produce well protected and economises storage space and transportation far better than its wood equivalent.

• More Economical – under standard handling and loading conditions, the typical lifespan of the plastic pallet is estimated at 10 years; significantly longer than a wood pallet. While the initial cost might be higher, the return on this investment throughout the plastic pallet’s working life is greater.

• Safer – Being free from nails and jagged edges, the risks of handling injuries along the supply chain with a plastic pallet are greatly reduced.

• Greener – while wooden pallets pose a threat to forestry, plastic pallets, which are frequently made from recyclable materials, clearly are a more sustainable option.

With its low cost per unit, our CleanPal pallet was designed with these potential benefits over a wooden pallet alternative in mind.

Produced from high-density polyethylene (HDPE), CleanPal is washable and, therefore more hygienic. With the constant threat of harmful foodborne pathogens being a major concern in food logistics, food manufacturers do not want to use wood pallets. We have found that plastic pallets, such as CleanPal, are becoming their go-to option. As CleanPal is resistant to moisture, weak acids and alkalis, it is suitable for use in other industries that depend on contaminant-free transportation too, including the pharmaceuticals industry.

CleanPal’s innovative, nestable capability means that our plastic pallets can fit neatly inside one another for increased stackability. We found that this is important in space-limited retail environments as well as being beneficial for both the efficient transportation and return of empty pallets. In fact, up to 3 times more pallets can be accommodated on one lorry load compared with a wood pallet equivalent. The lower transport effort per unit makes for substantial reductions in fuel cost and a lower carbon footprint too!

What’s more, the CleanPal deck features marked moulded locations with recessed grooves so that it can lock in place the crates that are being transported. The improved stability of crates when placed on the plastic pallet CleanPal means that all contents remain well-protected whilst in transit. Designed to be compatible with our Polynest line of stackable crates for food products, this is a key feature for food manufacturers aiming to eliminate damage to spoilable, fresh produce on its way to stores.

Produced with large strength to density ratio, plastic pallets are overall less susceptible to degradation over time and at half the weight of a wood equivalent, it is possible to be lifted by just one person. We have found that the production of CleanPal at a consistent dimension of 1200 x 1000 x 162mm (ensured by the fact that they are manufactured in highly polished moulds) is also appealing to those that need to account for precise loading calculations.

Intrigued and swayed to try a switch towards a cleaner and cost-effective alternative for fresh produce transportation too?

For further information on the CleanPal, please visit: or call +44 (0) 845 200 0001

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Polymer Logistics is a global leader in Retail-Ready Packaging (RRP). We provide world-class plastic container and pallet pooling services, working closely ...

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